CableRibbon Assembly Equipment Capability Engineer

Title: Cable/Ribbon Assembly Equipment Capability Engineer

Pay Rate Range: $45.00 - $52.00/hr. (DOE)
Employment Type: Contract 12 months (extension possible)
Schedule: Night Shift 7:00 PM to 7:00 AM (Typically 3 days on/4 days off then 4 days on/3 days off)
Location: Newton NC (100% Onsite)
Job Posting ID: CRNGJP

Job Overview

Tekberry is seeking a highly technical and hands-on Mechanical Engineer III to support high-volume cable manufacturing operations as a Cable/Ribbon Assembly Equipment Capability Engineer. This role focuses on mechanical equipment capability performance optimization and process robustness for cable assembly production lines.

The selected candidate will drive equipment performance improvements lead capability studies support new equipment introductions and ensure continuous manufacturing excellence in a fast-paced production environment.

As a Tekberry W2 employee you will have access to health benefits including medical dental vision and 401(k) options (based on eligibility).

Key Responsibilities

Equipment Capability & Performance

• Own the mechanical capability of cable and ribbon assembly equipment.
• Establish and maintain key equipment performance metrics including OEE Cp/Cpk uptime scrap and yield.
• Lead capability studies line balancing initiatives and throughput optimization efforts.
• Identify mechanical constraints affecting line speed tension stability concentricity and dimensional control.

Mechanical Engineering & Design

• Design modify and optimize tooling fixturing guides rollers payoff systems and tension control mechanisms.
• Develop detailed 2D drawings and 3D CAD models for equipment upgrades and custom tooling solutions.
• Perform engineering calculations related to torque tension inertia thermal effects and material deformation.
• Support equipment retrofits and modernization projects to enhance performance and reliability.

Manufacturing Support & Troubleshooting

• Provide hands-on technical support during production runs equipment trials and start-ups.
• Conduct structured root cause analysis for mechanical process and interface-related issues and implement corrective actions.
• Collaborate with process controls maintenance and quality teams to resolve chronic equipment challenges.
• Support FAT/SAT IQ/OQ/PQ validation activities and line acceptance criteria development.

New Equipment & Supplier Interface

• Define mechanical requirements and performance specifications for new cable assembly equipment.
• Partner with OEMs and system integrators during equipment design build and acceptance phases.
• Review vendor drawings layouts and proposals to ensure compliance with safety and performance standards.

Documentation & Continuous Improvement

• Develop and maintain mechanical documentation including equipment specifications preventive maintenance standards and change records.
• Ensure compliance with safety ergonomic and manufacturing standards.
• Support Lean and Six Sigma initiatives to drive continuous improvement.

Qualifications

Required Education

• Bachelors degree in Mechanical Engineering or related discipline.

Required Experience

• 3 6 years of experience in cable manufacturing or cable assembly equipment engineering.
• Hands-on experience with ribboning stranding extrusion shielding jacketing or armoring equipment.
• Strong understanding of mechanical systems in continuous manufacturing environments.
• Experience performing equipment capability analysis and production line optimization.
• Proficiency in CAD tools such as SolidWorks Creo AutoCAD or equivalent.
• Proficiency in data analysis tools including JMP Excel or Minitab.
• Strong troubleshooting and analytical problem-solving skills.

Preferred Qualifications

• Experience with ribbon cable manufacturing processes.
• Knowledge of tension control systems dancer mechanisms capstans and servo-driven equipment.
• Familiarity with SPC Cp/Cpk analysis and OEE performance metrics.
• Working knowledge of PLC-controlled machinery and electromechanical interfaces.
• Experience supporting high-speed cable line scale-ups.
• Lean Manufacturing or Six Sigma certification.

Work Environment

• Manufacturing floor and equipment commissioning environment.
• Significant hands-on interaction with active production lines.
• Extended onsite presence may be required during trials and production ramp-ups.
• Occasional travel to supplier facilities or sister manufacturing sites may be required.

Contract Details

This is a 12-month contract position focused on equipment capability performance optimization and production support. Contract extension is dependent on project scope and business needs.

Why Tekberry

We need hard-working reliable employees. Tekberry offers a $100 referral bonus for referrals resulting in successful placements.

Tekberry Inc. is an Equal Opportunity Employer. Qualified applicants will receive consideration without regard to protected status under applicable laws.

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